tabduo

EVERYDAY DESIGN, EXPLAINED

The opener
that stayed on.

A small lever with a long, messy history.

Close-up of the top of a plain silver drinks can, its stay-on tab riveted over the scored opening, against a dark grey background
AI-generated image, not a photograph of a real person or place.

PSSHHT one rivet, one lever

1959 Year of the picnic that started it

Before tabs, a can of beer needed a tool and two holes. The ring pull of the 1960s made cans self-opening but left sharp rings everywhere. The stay-on tab patented in 1976 fixed that by keeping the lever, and the flap, attached to the can.

THE SHORT ANSWER

Church key, ring pull,
stay-on tab.

First a tool, then a tab that came off,
then a tab that stays on.

BEFORE TABS

The church key

Drinkers used a can piercer to punch two triangular holes in the top, one for drinking and one to let air in.

Compare the openers

THE RING PULL

Self-opening, but loose

From the early 1960s a riveted tab turned into a lever that tore out a pre-scored strip. It came right off, and was often dropped.

See the numbers

THE STAY-ON TAB

Push in, fold back

The 1976 design pushes a scored panel into the can, where it stays attached at a hinge, and the tab stays on too.

How it works

COMPARE THE OPENERS

Which opener
caused the most trouble?

Pick an opener to see how it worked. The bar shows how much trouble it caused, from litter to cut fingers, according to the sources.

Opener check

Choose an opener
Church key, 1950sA separate tool

A piercer latched onto the rim; lifting the handle forced the tip through the top, cutting a triangular hole. You needed one with you.

Ring pull, 1960sLitter and cuts

The tab detached completely. Discarded rings littered streets and beaches, cut feet and fingers, and some were swallowed after being dropped into the can.

Push-tab, mid-1970sSharp holes

A raised, scored circle was pushed into the can. It solved the litter but exposed fingers to sharp edges, so it never caught on widely.

Stay-on tab, 1976 onwardsNothing to drop

Lifting the tab presses a scored panel inwards; the panel stays hinged to the lid and the tab folds back, still riveted on.

Sources: Smithsonian Magazine (2023); Wikipedia, Beverage can; US patent 3,967,752.

Based on Smithsonian Magazine and the Wikipedia history of the beverage can.

INSIDE THE TOP OF A CAN

How a stay-on tab
opens a can.

The modern can end is a small piece of engineering. These are the parts the patents and histories describe.

Old detached ring-pull tabs scattered in sand on a beach, catching the light
AI-generated image, not a photograph of a real person or place.
  1. The rivet

    A small metal pin fixes the tab to the lid, so it can pivot but not come off.

  2. The score line

    A pre-scored curve outlines the panel that will open.

  3. The lever

    Lifting the back of the tab presses its front down on the panel, which snaps open.

  4. The hinge

    Part of the score is left uncut, so the panel bends into the can and stays attached.

TWO NUMBERS WORTH KNOWING

From picnic to patent:
1959 to 1976.

When the idea came,
and how long the fix took.

1959

Year of the picnic that started it

Dayton toolmaker Ermal Fraze forgot his church key and had to open a can on his car. He set out to build an opener into the can itself.

THE SPARK · SMITHSONIAN

1976

Year the stay-on tab patent was granted

Engineer Daniel F. Cudzik's easy-open wall was granted on 6 July 1976. Wikipedia notes the stay-tab has been characteristic of most drinking cans since the mid-1980s.

THE FIX · US PATENT 3,967,752

Fraze himself told an interviewer in 1963 that he had not invented the easy-open can end, which people had worked on since 1800; what he developed was a way of attaching a tab to the can top.

WHY THE RING PULL HAD TO GO

Litter, cuts
and swallowed rings.

Smithsonian Magazine reports that through the 1960s and 70s detached tabs littered streets, pavements and beaches. Some bartenders disliked the sharp edge so much that they opened cans from the bottom instead.

Worse, people often dropped the ring into the can before drinking, as some environmentalists had advised to cut litter, and swallowed tabs became a medical problem. Wikipedia notes that a 1976 medical journal reported children swallowing tabs that had broken off.

An old metal can opener with a pointed piercing tip and a bottle opener end beside two plain cans, one with two triangular holes in its top
AI-generated image, not a photograph of a real person or place.

Questions

Questions people ask

What is a church key?

A small double-ended tool: one end is triangular for piercing cans, the other rounded for opening bottles. In the 1950s drinkers used it to punch two holes in a can.

Who invented the ring pull?

Smithsonian Magazine credits Ermal Fraze of Dayton, Ohio, who after a 1959 picnic developed a riveted tab that worked as a lever. Ring pull is the British English name for the pull-tab.

Who invented the stay-on tab?

Engineer Daniel F. Cudzik. His patents for an easy-open wall, US 3,967,752 and 3,967,753, were granted on 6 July 1976.

Why does the tab stay on now?

Because it is riveted to the lid and only pushes the scored panel inwards. The panel stays attached at an unscored hinge, so nothing comes away.

Are full pull-off lids still used?

Yes. Wikipedia notes full-top pull tabs are still used on some soup, pet food, tennis ball and nut cans.

How were cans opened before the church key?

Smithsonian Magazine says the first tin-coated iron cans, patented by Peter Durand in 1810, were opened with a chisel and hammer. Ezra J. Warner patented the first can opener in 1858, a blade that sawed round the rim, and Charles A. Bunker patented the modern can opener in 1926. Both removed the whole lid, which suits beans but not a drink.

Did Ermal Fraze design a stay-on tab too?

Yes. Smithsonian Magazine reports that Fraze patented his own version, the Easy-Open Ecology End, in 1977, the year after Daniel F. Cudzik of Reynolds Metal Co. patented the Stay-On-Tab. A patent battle followed and was ultimately decided in Cudzik's favour.

Why did aluminium help the ring pull take off?

Smithsonian Magazine quotes Peter Liebhold, curator emeritus at the National Museum of American History: cans had historically been made of steel, aluminium was taking over the can industry, and it is easier to make a pop-top from aluminium than from steel. Fraze sold his first design to Alcoa, which put it on Iron City Beer cans.

Where the facts come from

Updated

  1. Smithsonian Magazine: How popping open a can became the sound of summer (2023)
  2. Wikipedia: Beverage can
  3. Google Patents: US 3,967,752, Easy-open wall (D. F. Cudzik, 1976)
  4. Google Patents: US 3,967,753, Easy-open wall (D. F. Cudzik, 1976)

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